Proportional Control

 

5.1          A change or 20% in the process temperature causes a 100% change in the valve position. 

a.  What is the Gain of the controller?
b.  What is the Proportional Band?

                             

5.2 In the Balance Beam example, Exercise 3.1, moving the fulcrum all the way to the right would result in a controller with characteristics similar to a:   

     

a.  rheostat
b.  thermostat
c.  deadband controller
d.  none of the above

                                 

5.3   In the Loop Gains example, Exercise 3.4, if the differential pressure transmitter is recalibrated from 0-150 gpm to 0-200 gpm:

        

 

a.  Do the FIC scales need to be changed?  How much?
b.  How much must the controller gain be increased to maintain the same loop response?

                                                         

5.4           If the valve is replaced with a larger one:

 

a.  What will be the effect on rangeability?
b.  How much must the controller gain be changed to maintain the same loop response?

                                

5.5           Level Loop Gains

   

  For the above loop:

1. If a second processing unit was installed identical to this one except for a larger-diameter tank, what would you do to provide the same loop response?
2. What effect will a sudden increase in inflow would have on the level if a larger-diameter vessel was used?
3. Draw a graph showing process gain and controller gain with respect to level.
4. How must the controller vary the output to recover consistently from the same disturbance at midrange and at the top or bottom.
5. Where is the process gain the greatest?
6. If the loop with the spherical tank was tuned for tight control at midrange, what would you say about its stability for set points near the top or bottom.

 

5.6           Proportional Response

 

Fred is losing sales because of his product quality.  In an attempt to improve quality, he installs a proportional-only controller on the Continuous process with results as shown below.

 

1. Assuming that on the above recordings at 145oF is 30% of the process scale and 1550F is 70% of the process scale, what is the controller gain?
2. What would you do to further reduce the cycling amplitude?
3. Is this controller direct or reverse acting?